JPD-3150 Drum Twister Machine For Stranding And Armouring Split Conductors

JPD-3150 Drum Twister Machine for Stranding and Armouring Split Conductors

Use:

This machine is mainly used for the stranding of large cross-section and long power cables and split conductors, as well as the wrapping of non-metallic tapes and steel tape armouring of cables. This machine has the function of steel wire armouring and copper wire screening within 96 heads.

Main technical parameter:

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Main Component

The main technical parameters:

4.1 Ø2500mm rotation Pay-off stand

4.1.1 Specifications of pay off reel: PN2000 ～ PN2500

4.1.2 Maximum load: 12T

4.1.3 Maximum rotating speed 30r/min

4.1.4 Motor power: 22kW (AC variable frequency motor)

4.1.5 Paying off tension: 10 ～ 150kg

4.1.6 The paying off rack is a fork type cantilever structure, which is driven by a separate motor. It can rotate synchronously with the take-up stand, or be fixed without rotation, or be inched manually.

4.1.7 The paying off and tensioning force can be controlled dynamically, and can be adjusted at will under shutdown and running conditions.

4.1.8 The reel is clamped by a shaft less, independent motor.

4.1.9 The upper and lower reels shall be driven by the user.

4.1.10 Pneumatic braking device shall be adopted.

4.1.11 Each paying off rack is equipped with an operation station, which can control the inching rotation or stop of the paying off rack

4.2 Ø 1600mm rotation pay-off stand

4.2.1 Specifications of pay off reel: PN1600 ～ PN2000

4.2.2 Maximum load: 8T

4.2.3 Maximum rotating speed: 30r/min

4.2.4 Motor power: 18.5kW (AC variable frequency motor)

4.2.5 Paying off tension: 10 ～ 150kg

4.2.6 The paying off rack is a fork type cantilever structure, which is driven by a separate motor. It can rotate synchronously with the take-up stand, or be fixed without rotation, or be inched manually.

4.2.7 The paying off and tensioning force can be controlled dynamically, and can be adjusted at will under shutdown and running conditions.

4.2.8 The reel is clamped by a shaft less, independent motor.

4.2.9 The upper and lower reels shall be driven by the user.

4.2.10 Pneumatic braking device shall be adopted.

4.2.11 Each paying off rack is equipped with an operation station, which can control the inching rotation or stop of the paying off rack

4.3 # type through wire frame

4.3.1 Only the central pay off rack is equipped with this device.

4.3.2 Horizontal and vertical four guide roller structure, guide roller spacing can be adjusted manually

4.4 Guide roller frame

4.4.1 Two opposite pay off racks share one set of this device.

4.4.2 Combined structure of guide wheel and guide roller

4.5 Filling rope pay-off frame

4.5.1 Specification of pay off reel of filling rope: outer diameter × aperture × width

300 × F40 × 400mm (10 balls)

4.5.2 Specification of pay off reel of filling rope: outer diameter × aperture × width

F800 × F52 × 320mm (4 balls)

4.5.3 There are two-layer structure, 10 small-size paying off groups in the upper layer and 4 large-size paying off groups in the lower layer.

4.5.4 There are 2 sets in total, which are respectively placed on both sides of the cable traveling center line

4.6 Three row assembling die holder

4.6.1 Drawing die size: 160 × 160mm (outer diameter) × Outer width)

4.6.2 The device is equipped with three wire die bases.

4.6.3 Three or four cores share a wire template, which is equipped with a fan-shaped pressing wheel to ensure that the cable core will not deflect.

4.7 42 head steel wire pay-off rack

4.7.1 Pay-off head qty: 48+48

4.7.2 Specification of pay off reel: Ø 500mm

4.7.3 Single wire diameter of armored steel wire: Ø 1.5～ Ø 4.0mm

4.7.4 Diameter of single shielded copper wire: Ø 1.8～Ø 4.5mm

4.7.5 Maximum number of armored steel wires: 96

4.7.6 The device includes 96 head steel wire paying off rack, conductor column, steel wire straightening device, etc.

4.7.7 The paying off rack is located on both sides of the equipment center line, and the reel is mounted on both sides of the paying off rack on each side

4.7.8 It is equipped with single line mold base, and the dimension of parallel line mold: F140 × 100mm (outer diameter × Outside width).

4.7.9 Attached wire pre twist head

4.8 Ø 600 double reel taping machine

4.8.1 Max OD of wrapped cable core: Ø 140mm

4.8.2 Reel specification: Disc diameter x aperture x width: Ø 600x Ø 80(15～80)mm

4.8.3 Number of reels: 2

4.8.4 Maximum rotating speed of taping head: 650r / min

4.8.5 Wrapping pitch: 20～208mm

4.8.6 Winding motor : 11kw (AC variable frequency motor)

4.8.7 Wrapping tension: 2.5 - 15kg

4.8.8 The tape wrapping materials are polyester tape, non-woven fabric, glass cloth, semi-conductive cloth, etc.

4.8.9 The head structure of the package is half cut, driven by AC variable frequency motor separately and controlled by variable frequency, with left-right rotation function.

4.8.10 Tape tension electromagnetic tension control ensures constant tape tension from full tray to shallow tray.

4.8.11 Pneumatic braking device is adopted.

4.8.12 It has the function of broken belt parking. (vector pulse detection)

4.8.13 Fully enclosed axial push-pull protective cover, built-in lighting, with door opening and shutdown protection function

4.9 Ø 800 steel tape taping machine

4.9.1 Max OD of wrapped cable core: Ø 140mm

4.9.2 With reel diameter: Ø 800mm

4.9.3 Steel tapecore filling specification:external diameter × aperture × Width: Ø 800×Ø 120× (15～60)mm

4.9.4 Number of reels: 2

4.9.5 Max speed of the head: 550r / min

4.9.6 Winding pitch (stepless adjustable): 20 ~ 305mm

4.9.7 Wrapping tension: 2.5 ~ 30kg

4.9.8 Wrapping motor: 22kw (AC variable frequency motor)

4.9.9 The tape wrapping material is steel tape.

4.9.10 The head structure of the package is half cut, driven by AC variable frequency motor separately and controlled by variable frequency, with left-right rotation function.

4.9.11 Tape tension mechanical friction control. It has mechanical tension feedback function to ensure constant tension from full tray to shallow tray.

4.9.12 Pneumatic braking device is adopted.

4.9.13 It has complete parking function. (vector pulse detection)

4.9.14 Fully enclosed axial push-pull protective cover, built-in lighting, with door opening and shutdown protection function

5T Rotation pneumatic Caterpillar

4.10.1 Effective contact length of traction belt: ≥ 3500mm

4.10.2 Width of traction belt: ≥ 150mm

4.10.3 Max traction: 5000kg

4.10.4 Max traction line speed: 33m/min

4.10.5 Max rotation speed: 30r/min

4.10.6 Traction motor: 22kw-6P × 2 sets (AC variable frequency motor)

4.10.7 Upper and lower multi wedge belt traction, pneumatic compression, pneumatic tension, compression and tension are respectively regulated by a pneumatic pressure regulating valve.

4.10.8 The AC variable frequency motor is driven separately, and the traction speed is adjusted steplessly.

4.10.9 The traction rotating body and the take-up rotating body share one motor, and realize synchronous rotation through mechanical transmission.

Ø 3150mm Drum type take-up and arrange line rack

4.11.2 Maximum speed: 40r/min

4.11.3 Laying torque: 200 ～ 5000mm (stepless adjustable)

4.11.4 Maximum load: 15T

4.11.5 Cable pitch: 25~150mm

4.11.6 Rotating motor: 55kW (AC variable frequency motor)

4.11.7 Wire take-up motor: 2 × 5.5kw (AC variable frequency motor)

4.11.8 The rotary take-up frame adopts the fork type supporting wheel structure, and the separate motor drives directly through the synchronous belt. It has left and right rotation and parking functions.

4.11.9 The reel shall be clamped by shaft less and driven by separate motor.

4.11.10 The AC variable frequency motor is used for take-up, and the frequency converter is used for control. The maximum take-up tension can reach 250kg, which can be set, modified and displayed on the touch screen. The take-up can be jogged forward and backward.

4.11.11 AC variable frequency motor is used for wire laying and frequency converter is used for control. The cable laying pitch can be set, modified and displayed on the touch screen. The cable laying direction can be switched automatically and moved quickly. The left and right direction and inching functions can be set on the touch screen.

4.11.12 Pneumatic braking device shall be adopted.

4.11.13 The upper and lower reels shall be equipped with hydraulic lifting platform and independent hydraulic station.