Product Details
Place of Origin: China
Brand Name: Beyde
Model Number: 1800/1+1+3
Payment & Shipping Terms
Minimum Order Quantity: 1 set
Packaging Details: Safety container packing
Delivery Time: 90 days
Payment Terms: L/C, D/A, D/P, T/T
Supply Ability: 200 set/year
Usage: |
Cabling |
Color: |
Customized |
Name: |
Laying Up Machine |
Application: |
Stranding |
Function: |
Laying Up Cores Into Cable |
PLC: |
SIEMENS |
Voltage: |
380V |
Stranding Pitch (mm): |
200-2000 |
Cage Rotation (rpm): |
50 |
Warranty: |
12 Months |
Taping Rotation (rpm): |
650R/MIN |
Taping Head Pitch: |
0-200mm |
Motor: |
Siemens |
Inverter: |
Japan YASKAWA |
Usage: |
Cabling |
Color: |
Customized |
Name: |
Laying Up Machine |
Application: |
Stranding |
Function: |
Laying Up Cores Into Cable |
PLC: |
SIEMENS |
Voltage: |
380V |
Stranding Pitch (mm): |
200-2000 |
Cage Rotation (rpm): |
50 |
Warranty: |
12 Months |
Taping Rotation (rpm): |
650R/MIN |
Taping Head Pitch: |
0-200mm |
Motor: |
Siemens |
Inverter: |
Japan YASKAWA |
Strong and Beautiful Frame Structure Laying Up Machine for Conductor Stranding
This machine is mainly used for round or fan-shaped stranding of 3-core, 4-core and 5-core power cables upto 400mm2.
The equipment is composed of PLC program control+touch screen+variable frequency speed control+pneumatic control. The synchronous performance deviation of the equipment from startup, normal operation, slow shutdown, emergency stop and other states shall not exceed 3% to ensure stable stranding. The electric control system is advanced, easy to operate and reliable.
The hinge cage adopts the double support structure of front and rear large bearings, instead of the traditional supporting wheel structure, which is more suitable for high-speed rotation and improves production efficiency.
2.1 | inter line dia. | Φ16-Φ400mm2 |
2.2 | Strand cage max rotation speed | 40r/min |
2.3 | Max lay-up diameter | Φ100mm |
2.4 | Lay-up pitch | 500-5000mm (stepless adjustable) |
2.5 | Non-metallic Taping head speed | 600r/min |
2.6 | Non- metallic taping machine pitch | 16-269mm (stepless adjustable) |
2.7 | Metallic Taping head speed | 550r/min |
2.8 | Metallic taping machine pitch | 20-305mm (stepless adjustable) |
2.9 | Traction line max speed | 50m/min |
2.10 | Max traction force | 2500kg |
2.11 | Pay-off bobbin in cage | PN1600 |
2.12 | Central Pay-off bobbin size | PN1600 |
2.13 | Take-up bobbin size | PN1600- PN3150 |
2.14 | Main cage motor power | 75kw(AC) |
2.15 | Non-metallic Taping machine motor power | 11kw (AC) |
2.16 | Metallic taping machine motor power | 18.5kw (AC) |
2.17 | Take-up motor power | 7.5KW(AC) |
2.18 | Traction motor power | 22KW(AC) |
3.1 | Ф1600/1+1 central pay-off rack | 1 set |
3.2 | 3/1600 bobbin stranding cage | 1 set |
3.3 | Double die holder | 1 set |
3.4 | Ф600x2 Horizontal non-metallic machine | 1 set |
3.5 | Ф800x2 Horizontal metallic machine | 1 set |
3.6 | Mechanic digital Meter counter | 1 set |
3.7 | 2500kg pneumatic caterpillar | 1 set |
3.8 | Φ3150 Portal type take up with traverse rack | 1 set |
3.9 | Electronic control system | 1 set |
3.10 | Safety protection device | 1 set |
4.1 Φ1600 center rotating pay-off rack
4.1.1 Applicable cable reel specifications: PN1600
4.1.2 Applicable wire reel width 1180mm
4.1.3 Max load capacity: 6T
4.1.4 Structure and operation mode: The pay-off rack is a cradle type front and rear dual support structure, which can be connected to the manual clutch, the cage can rotate synchronously or be fixed in place to achieve back twisting for circular wires, non back twisting for sector wires, and stop operation
4.1.5 Loading reel method: Adopting a cradle type structure, electrically clamping and loosing the wire reel. The top tip has a stop back function to prevent the wire reel from being thrown out.
4.1.6 Cradle production process: The wire rack adopts high-quality sheet metal CNC cutting and overall bending technology, with few welding positions and a clean appearance. High temperature annealing is used to eliminate stress, and finally the overall boring processing is carried out, with high mechanical strength, high accuracy, and smooth operation.
4.1.7 Wire tension: Mechanical friction control is used to provide wire tension, and the tension size is manually adjusted.
4.2 Φ1600/3 bobbin stranding cage
4.2.1 Pay off bobbin size:PN1600
4.2.2 Max load capacity:6T each bobbin
4.2.3 Max speed :35r/min
4.2.4 Pitch range:500-5000mm (Stepless adjustable on PLC)
4.2.5 Driving motor power: 75KW(AC)
4.2.6 Back twist structure : planetary gear
4.2.7 Pre twisting method online electric pre twisting
4.2.8 Reel clamping method;Electric tightening and loosing reel.
4.2.9 Operation mode: The cage is operated through the human-machine interface touch screen, coordinated by the programmable controller PLC to control the start, stop, jog and other operations of the winch cage, ensuring consistency with the synchronization of each unit in any operating state. The human-machine interface can input and display various data of the winch, such as speed, pitch, production speed, etc., making it easy to operate.
4.2.10 Production method: The stranding cage can be switched between back twisted and non back twisted states to adapt to the twisting of circular or sector cables into laying. The main cradle adopts an electric pre twist method, and the cradle angle can be fine tuned during operation.
4.2.11 Structural composition: The 1600/3 cage is composed of a gearbox, a large bearing seat, a brake disc, a wire reel frame, and supporting discs for large and small cradles. The twisting cage is supported by a reducer box and a large bearing seat, and the conical structure is designed to arrange the cradle in three equal parts. The main shaft is a high-quality seamless steel tube, and the support plate of the wire reel frame is connected to the main shaft through a combination of flat keys and expansion sleeves. The large pressure plate is made of welded parts and annealed. Driven by a separate AC variable frequency motor, with left and right twisting function. Realize 100% back twisting through planetary gear mechanism.
4.2.12 Bearing method: The whole machine is designed for high-speed operation, without the support of tugboats, and operates through the internal bearings of the gearbox and large bearing seats.
4.2.13 Back twist structure: The twisting cage reverse torsion mechanism adopts planetary gear type, which can withstand large torque and operate stably.
4.2.14 Driving method: The twisting cage is driven separately by a 75KW AC motor, with an encoder built-in to the motor. The encoder operates in a closed-loop control system and is coordinated and controlled by a programmable controller PLC with each unit.
4.2.15 Wire tension: The wire reel frame provides the required tension for wire release through mechanical friction, and the tension is manually adjusted.
4.2.16 Braking system: The cage brake system is coordinated by the PLC to complete the braking process through the air compressor, frequency converter, braking resistor, etc. The entire braking process is synchronized with the entire machine to ensure stable pitch.
4.2.17 Filling: The 1600/3 reel winch is equipped with 12 sets of filling rope release racks at the output wire end. Additional configuration: 2 sets of 630 wire reel pay-off racks have been added to the front of the cage, which can be used interchangeably with the filling rack.
4.2.18 Other:
4.2.18.1 The cage is equipped with various protections, such as drive motor fault alarm, large bearing overtemperature alarm, and insufficient circulating oil supply alarm. When a malfunction occurs, the human-machine interface prompts and displays specific fault information for easy troubleshooting and maintenance.
4.2.18.2 After the main cage is pay-off, the support adopts a triangular structure, which is welded and tempered by steel plates. This structure reduces the load on the components, does not reduce the bearing strength, and avoids long-term deformation and cracking.
4.2.18.3 With the improvement of the overall structure, corresponding optimizations have also been made compared to the tugboat structure, making cable travel smoother, wire bending less, and operation more convenient.
4.2.18.4 The front support adopts a large bearing structure compared to a tugboat structure, effectively improving operating speed and avoiding.
4.3 Double row closing wire die holder
4.3.1 Die holder: Φ100mm
4.3.2 Movable distance of holder: ≥300mm
4.3.3 The single-placed double-row closing wire holder base can be adjusted forward and backward in the direction of cable travel, and the mold base is a split structure
4.4 Φ600 Double disc non-metallic taping machine (Patent No.: 2021 2 2072586.0)
4.4.1 Taping form: tangent type
4.4.2 Max diameter of applicable tape: Φ600
4.4.3 Applicable tape core diameter: Φ80
4.4.4 Applicable tape width: 20-60mm
4.4.5 Number of discs: 2 discs
4.4.6 Material of tape chuck: aluminum
4.4.7 Release tension: mechanical friction tension
4.4.8 Max speed of package head: 600r/min
4.4.9 Taping pitch: infinitely adjustable
4.4.10 Power of taping motor: 11KW (AC)
4.4.11 Taping materials: polyester tape, non-woven fabric, aluminum-plastic composite tape, glass cloth, semi conductive cloth, etc.
4.4.12 This machine is operated through a human-machine interface touch screen, and is coordinated and controlled by a programmable controller PLC for starting, stopping, jogging, and other operations, ensuring consistency with the synchronization of each unit in any operating state.
4.4.13 The structure of the taping head is a half cut type, driven by an AC variable frequency motor separately. The driving motor is equipped with an encoder, which operates in a closed-loop control system. The wrapping machine has left and right functions.
4.4.14 The tape is loaded through a chuck, which is a quick opening structure with mechanical locking function to prevent the strap from being thrown out. The aluminum chuck is lightweight and easy to operate.
4.4.15 Tension form: The tension of taping is output through a mechanical friction tension, the tension size can be manually adjusted
4.4.16 Braking system: taping braking is achieved through the coordinated control of PLC, including air compressor, frequency converter, braking resistor, etc. The entire braking process is synchronized with the entire machine to ensure stable pitch.
4.4.17 Broken tape automatic stop: Equipped with pulse vector detection and broken tape stop function, the status of broken strip and used tape can be monitored and alarmed, and the entire machine can be braked.
4.4.18 Safety Protection Cover: Adopting a box type fully enclosed sliding door protection cover, the cover has the function of opening and stopping, is equipped with an observation window, and is equipped with a working lighting inside
.
4.5 Mechanical + Electronic length meter counter
4.5.1 Outer circumference of meter wheel : Φ500mm
4.5.2 Max meter counting length : 9999m
4.5.3 Structure and characteristics of meter counter: the wire is compressed by two half meter rollers
horizontally placed on the linear track bearing through the spring. The two rollers can move freely and adjust the wire size adaptively,.The inlet and outlet are provided with guide rollers.
4.5.4 It has the function of stopping at the meter. The required production length can be input on the touch screen. After the production task is completed, the whole machine brakes and stops, and prompts on the man-machine interface.
4.6 2500kg pneumatic caterpillar
4.6.1 Max cable passing diameter : Φ100mm
4.6.2 Caterpillar speed : 50m/min
4.6.3 Power of motor :22KW(AC)
4.6.4 Max pulling force : 2500kg
4.6.5 Cylinder pairs : 8 pairs
4.6.6 Structure and features: the crawler type pneumatic caterpillar is adopted, which is pneumatically tightened to loosen the cable, pneumatically tensioned the crawler, driven by motor, stepless speed change, and equipped with air brake. The braking process of the whole machine is completed through the overall coordination and control of PLC through motor frequency converter, air brake system and braking resistance. The braking of the whole machine is consistent, the design structure strength of the machine body is high, and the operation is convenient.
4.7 Φ2000 Column type take-up and traverse line rack
4.7.1 Applicable reel: PN1000-PN2000
4.7.2 Applicable reel width: 750-1500mm
4.7.3 Max load capacity: 10T
4.7.4 Tip diameter: Φ80/125mm
4.7.5 Max take-up speed : 60m/min
4.7.6 Traverse wire diameter range: Φ10-80mm
4.7.7 Power of take-up motor: 5.5KW(AC)
4.7.8 Traverse form: Electric control reversing, intermittent wiring
4.7.9 Structural features: end shaft type, composed of cable collection rack, cable collection gearbox, screw rod cable arrangement, etc.
4.7.10 The bottom of the wire rack is welded with high-quality steel plates and channel steel, and the movable columns on both sides are bent and welded with high-quality steel plates. The two pillars fix the left and right main and auxiliary brackets respectively. At the end of the main bracket, there is a take-up gearbox installed, and there are gears inside the gearbox for speed adjustment.
4.7.11 The take-up rack can meet the following requirements: 1250-2500mm reel The clamping, loosening, lifting, and lowering actions, Ensure reliable positioning of the wire reel. The lifting mechanism can lift both left and right simultaneously or move independently. The left column can move alone, making it easy to clamp the wire reel. It is also equipped with electrical limit protection.