logo

Beyde Trading Co.,Ltd max@beyde.cn +86-18606615951

Beyde Trading Co.,Ltd Company Profile
products
Home > products > Laying Up Machine > Large Section 1250/1+6 Laying up Cabling Machine for LV Power Cable Production

Large Section 1250/1+6 Laying up Cabling Machine for LV Power Cable Production

Product Details

Place of Origin: China

Brand Name: Beyde

Certification: CE

Model Number: 1250/1+6

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Packaging Details: Safety container packing

Delivery Time: 90 days

Payment Terms: L/C, D/P, T/T

Supply Ability: 200 set/year

Get Best Price
Product Details
Highlight:

Large Section Laying Up Machine for LV Power Cable

,

1250/1+6 Laying Up Cabling Machine

,

LV Power Cable Production Machine

Usage:
Cabling
Color:
Customized
Name:
Laying Up Machine
Application:
Cable Making Industry
Plc:
SIE/MENS
Voltage:
380V
Stranding Pitch (mm):
180-3166
Cage Rotation (rpm):
44
Warranty:
12 Months
Motor:
Chinese Famous
Inverter:
Japan YASKAWA
Usage:
Cabling
Color:
Customized
Name:
Laying Up Machine
Application:
Cable Making Industry
Plc:
SIE/MENS
Voltage:
380V
Stranding Pitch (mm):
180-3166
Cage Rotation (rpm):
44
Warranty:
12 Months
Motor:
Chinese Famous
Inverter:
Japan YASKAWA
Product Description

Large Section 1250/1+6 Laying up Cabling Machine for LV Power Cable Production

 

 

Product Overview
A robust, high-torque laying-up solution for assembling multiple insulated cores into a compact, round LV power cable conductor.
The 1250 / 1+6 Laying-up Cabling Machine is designed to strand and lay up large-section Low Voltage power cables (typically 2-core, 3-core, 4-core, 5-core and 3+1 / 4+1 configurations) with copper or aluminum conductors from 25 mm² up to 240 mm². Built around a 1+6 planetary (cage) stranding architecture with 1250 mm bobbin capacity, it combines a rigid welded-steel frame, precision bearings and a fully synchronized servo-driven haul-off to guarantee uniform lay length, round cable geometry and minimal inter-core clearance — the three parameters that decide LV cable performance.
The machine is equally suited for new production lines and for modernization (retrofit) of existing cabling plants, and integrates seamlessly with extrusion lines, armouring machines and take-up units to form a complete LV cable manufacturing system.
 
Input wire diameter Ø8.0- Ø30mm
Stranding cage max rotation speed 25r/min (Stepless adjustable)
Max lay-up diameter Ø100mm
Lay-up pitch 1000-3600mm (Stepless adjustable)
Non-metallic Taping head rotation speed 650r/min
Non-metallic taping pitch 16-269mm (Steplss adjustable)
Metallic Taping head rotation speed 550r/min
Metallic taping pitch 14-226mm (Steplss adjustable)
Max linear speed 77.7m/min
Max haul-off pulling force 2000kg
Central pay-off bobbin size PN1250
Pay-off bobbin in cage PN800-PN1250
Take-up bobbin size PN1250-PN2500
Main stranding cage motor power 45KW(AC)
Haul-off motor power 22kw (AC)
Non-metallic taping head motor power 7.5KW (AC)
Metallic taping head motor power 18.5KW (AC)

Key Features & Technical Highlights
Every subsystem is engineered for dimensional stability, operator safety and easy maintenance.

1+6 Planetary Cage with 1250 mm Bobbins
Six outer bays rotate around one central (neutral) bay. Each bay carries a 1250 mm × 630 mm insulated-core bobbin up to 2,000 kg, with individual tension control (5–50 N adjustable) to prevent core stretching or deformation.

Variable Pitch / Lay Length
Stepless lay length from 60 mm to 400 mm (left-hand or right-hand), set digitally on the HMI — no gear change required. Dedicated recipes for 2, 3, 4 and 5-core cables.

Synchronized Servo Haul-off & Take-up
Double-capstan haul-off (Ø500 mm) with encoder feedback keeps linear speed locked to cage RPM. The 2500 mm portal take-up (or 1600 mm shaft-type) auto-traverses and maintains constant cable tension through the die.

Automatic Filler & Binding (Optional)
Integrated filler tape / jute yarn pay-off and polyester binder tape station fill inter-core gaps, producing a truly round cable cross-section and reducing PVC/XLPE consumption in the subsequent sheath extrusion.

PLC + HMI Control with Recipe Memory
Industrial PLC with 10" touch HMI and inverter drives. Stores up to 99 cable recipes (cores, pitch, direction, speed, tension). Real-time alarms, hour-meter and production counter included.

Safety & Ergonomics
Full mesh guard with interlocked doors, emergency stops at both operator stations, soft-start/soft-stop, automatic brake on power loss, LED work lighting and a pneumatically operated bobbin loading trolley.

 

Large Section 1250/1+6 Laying up Cabling Machine for LV Power Cable ProductionLarge Section 1250/1+6 Laying up Cabling Machine for LV Power Cable Production

Large Section 1250/1+6 Laying up Cabling Machine for LV Power Cable Production

Low voltage appliance brand (SCHNEIDER)
Brand of pneumatic component (AIRTAC)
Pay-off &Take-up motor brand (JIANGHUAI)
Inverter (INOVANCE)
PLC (SIEM/ENS)
Touch screen (SIEM/ENS)
Main Bearing brand (HRB)

 

Quality Assurance & Compliance

Every machine is manufactured under CE quality management system and undergoes a full Factory Acceptance Test before shipment:

Check Method / Criterion
No-load run test ≥ 2 hours at max. speed, vibration < 2.8 mm/s, bearing temp. rise < 40 K
Lay length accuracy Measured on sample, tolerance ±0.5%
Tension uniformity All 6 bays within ±5% of set value
Safety circuits Guard interlock, E-stop, brake test per CE machinery directive
Finished cable check Roundness, inter-core gap, visual bind quality (sample provided)