Key Features & Technical Highlights
Every subsystem is engineered for dimensional stability, operator safety and easy maintenance.
1+6 Planetary Cage with 1250 mm Bobbins
Six outer bays rotate around one central (neutral) bay. Each bay carries a 1250 mm × 630 mm insulated-core bobbin up to 2,000 kg, with individual tension control (5–50 N adjustable) to prevent core stretching or deformation.
Variable Pitch / Lay Length
Stepless lay length from 60 mm to 400 mm (left-hand or right-hand), set digitally on the HMI — no gear change required. Dedicated recipes for 2, 3, 4 and 5-core cables.
Synchronized Servo Haul-off & Take-up
Double-capstan haul-off (Ø500 mm) with encoder feedback keeps linear speed locked to cage RPM. The 2500 mm portal take-up (or 1600 mm shaft-type) auto-traverses and maintains constant cable tension through the die.
Automatic Filler & Binding (Optional)
Integrated filler tape / jute yarn pay-off and polyester binder tape station fill inter-core gaps, producing a truly round cable cross-section and reducing PVC/XLPE consumption in the subsequent sheath extrusion.
PLC + HMI Control with Recipe Memory
Industrial PLC with 10" touch HMI and inverter drives. Stores up to 99 cable recipes (cores, pitch, direction, speed, tension). Real-time alarms, hour-meter and production counter included.
Safety & Ergonomics
Full mesh guard with interlocked doors, emergency stops at both operator stations, soft-start/soft-stop, automatic brake on power loss, LED work lighting and a pneumatically operated bobbin loading trolley.
| Low voltage appliance brand |
(SCHNEIDER) |
| Brand of pneumatic component |
(AIRTAC) |
| Pay-off &Take-up motor brand |
(JIANGHUAI) |
| Inverter |
(INOVANCE) |
| PLC |
(SIEM/ENS) |
| Touch screen |
(SIEM/ENS) |
| Main Bearing brand |
(HRB) |
Quality Assurance & Compliance
Every machine is manufactured under CE quality management system and undergoes a full Factory Acceptance Test before shipment:
| Check |
Method / Criterion |
| No-load run test |
≥ 2 hours at max. speed, vibration < 2.8 mm/s, bearing temp. rise < 40 K |
| Lay length accuracy |
Measured on sample, tolerance ±0.5% |
| Tension uniformity |
All 6 bays within ±5% of set value |
| Safety circuits |
Guard interlock, E-stop, brake test per CE machinery directive |
| Finished cable check |
Roundness, inter-core gap, visual bind quality (sample provided) |
Electrical Control
The power supply of this machine is: three-phase five-wire system, 440V, 60Hz, single-phase control voltage 220V.
The whole machine linkage adopts field bus control, and uses PLC and touch screen to coordinate the operation of each part of the motor.
Various process parameters can be set, modified and displayed on the touch screen.
This machine is equipped with the following protection links
Fault alarm of each speed regulating device;
Cable overtravel protection;
Protective cover safety protection;
Tape break protection;
Air underpressure protection
Safety protection devices
Main cage: Single side wall safety net
Taping machine: Fully enclosed box sliding door safety cover
Cate/rpillar : Integrated sheet metal safety cover
Color:
Rotating parts: RAL2009 outside orange
Main body of the equipment: RAL5015
Bottom frame parts: RAL9017 black
Or customized
Your message must be between 20-3,000 characters!
